Manufacturing Engineer, Second Shift, Fusion Energy
Overview
Own the manufacturing processes at Commonwealth Fusion Systems, the world's leading private fusion company, to scale production of fusion power plant components. Collaborate with design, production, and quality teams to build the energy future. Work on the second shift (2:00 PM - 11:00 PM) and drive tangible improvements in efficiency and quality from day one. Your work directly accelerates the transition to fusion energy, a mission with global impact.
What You'll Do8
- 1Build process improvements that cut costs by 15% and boost throughput within the first 90 days. Analyze existing workflows and implement Lean and Six Sigma methods to eliminate waste.
- 2Own the process documentation lifecycle, including standard operating procedures and CAD drawings, ensuring they stay accurate and accessible to the production crew.
- 3Collaborate with product design teams to ensure manufacturability of new components, catching issues early and designing for producibility with SolidWorks.
- 4Lead the design and procurement of custom tools, fixtures, and automation equipment that enable precise and repeatable assembly of fusion magnet components.
- 5Debug equipment malfunctions on the line, using root cause analysis to implement corrective actions that prevent recurrence and minimize downtime.
- 6Run time and motion studies to set labor standards and identify optimization opportunities, aligning with production targets.
- 7Champion continuous improvement initiatives, from 5S events to Kaizen workshops, and track metrics using ERP systems to ensure sustained gains.
- 8Screen emerging technologies and automation solutions, piloting those with the highest potential to enhance our manufacturing capability.
Requirements9
- 15+ years in manufacturing or production engineering, with a proven track record of process improvement in a high-tech environment.
- 2Bachelor's degree in Manufacturing, Mechanical, Industrial, or related engineering from an accredited program.
- 3Hands-on expertise with Lean Manufacturing and Six Sigma methodologies, including DMAIC and value stream mapping.
- 4Proficiency in SolidWorks or AutoCAD for creating and modifying production tooling and layout designs.
- 5Working knowledge of ERP systems (e.g., SAP, Oracle) to track production metrics and materials.
- 6Strong analytical skills to interpret data from SPC and FMEA studies, turning numbers into action.
- 7Ability to communicate clearly with cross-functional teams, from engineers to technicians, and thrive in a team-oriented setting.
- 8Physical capability to lift 50 lbs occasionally and stand for extended shifts in a fast-paced environment.
- 9Commitment to safety protocols, including handling hazards like high voltage, cryogenics, and strong magnetic fields.
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