Field Service Controls Engineer, Rockwell Automation & PLC
Overview
You will own onsite commissioning, troubleshooting, and startup for industrial automation and web-handling systems. You'll work with Rockwell Automation PLCs, PowerFlex drives, and FactoryTalk View HMIs in active manufacturing environments. You'll join a team of field engineers serving customers across the region, with strong mentorship and growth in a niche controls niche. This role stands out for deep focus on web handling and tension control, rare specialization that builds long-term expertise.
What You'll Do10
- 1Troubleshoot Rockwell Automation platforms including Studio 5000, Logix Designer, ControlLogix, and CompactLogix in live production.
- 2Diagnose PLC logic, ladder logic, control sequences, I/O signals, interlocks, and machine alarms.
- 3Configure and commission PowerFlex VFDs, specifically PowerFlex 525, 753, and 755.
- 4Read and interpret electrical schematics and field-wiring diagrams to perform electrical diagnostics.
- 5Tune PID loops and troubleshoot tension control systems with dancers, load cells, and cascade strategies.
- 6Support EtherNet/IP networks, IP addressing, and managed switches for device connectivity.
- 7Lead web-handling system troubleshooting: winders, unwinds, driven rolls, and sectional drives.
- 8Calibrate load cells, signal conditioners, and tension amplifiers for accurate feedback.
- 9Document field service reports with root causes and corrective actions for customer follow-up.
- 10Work independently at customer sites, following all industrial safety protocols.
Requirements10
- 1Associate degree in Electrical Technology, Controls Engineering, or related field, or equivalent hands-on experience.
- 23+ years in industrial automation, field service, or equipment commissioning.
- 3Hands-on troubleshooting with Rockwell Automation PLCs, including ControlLogix or CompactLogix.
- 4Working knowledge of Studio 5000 and Logix Designer for ladder logic programming.
- 5Experience commissioning PowerFlex drives or similar industrial VFD systems.
- 6Ability to read electrical schematics and control drawings proficiently.
- 7Proven skills in electrical diagnostics: motors, encoders, analog signals, and control panels.
- 8Working knowledge of EtherNet/IP and industrial Ethernet networks.
- 9Strong analytical and root-cause analysis capabilities.
- 10Willingness to travel to customer sites as required.
Salary Insight
$83 - $100k per year
Location
Required Skills
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