Aspen Aerogels Inc
Aspen Aerogels IncVerified Source

R&D Engineer, Aerogel & Materials Testing

90K–105K
Onsite · Boston, Massachusetts
Posted August 12, 2026
payroll

Overview

You will own the development and execution of aerogel testing methods, from routine characterization to advanced thermal and mechanical analysis. You'll work within Aspen's R&D department, supporting the PyroThin, Cryogel, and Pyrogel product lines. You'll build and assemble custom test apparatus, analyze large data sets, and translate lab-scale results into manufacturing reality. This role requires a hands-on approach in a chemical lab, balancing scheduled testing with independent projects. You'll join a collaborative team driving clean energy and electric vehicle solutions.

What You'll Do9

  • 1Execute established testing methods for aerogel materials to meet time-sensitive R&D deadlines.
  • 2Develop and validate new thermal and mechanical test procedures, documenting results in written reports.
  • 3Compile and analyze large datasets to identify performance trends and troubleshoot complex problems.
  • 4Design and assemble non-standard test equipment using mechanical tools and lab instruments.
  • 5Plan and execute assigned technical projects under the direction of the Advanced Testing Manager.
  • 6Maintain and calibrate testing equipment, ensuring compliance with safety standards and national codes.
  • 7Support scale-up activities from bench to pilot, transferring aerogel processing technologies.
  • 8Contribute to research proposals, intellectual property generation, and cross-functional corporate goals.
  • 9Track project milestones, budgets, and schedules, reporting progress to stakeholders.

Requirements9

  • 1Bachelor's or Master's degree in Chemical Engineering, Materials Science, Chemistry, or Mechanical Engineering.
  • 22+ years experience in materials characterization, testing, or process development.
  • 3Hands-on experience with mechanical systems and lab equipment.
  • 4Proficiency in data analysis, design of experiments, and statistical methods.
  • 5Experience with bench-to-pilot scale-up activities.
  • 6Ability to work independently and within a team, managing multiple projects.
  • 7Excellent written and oral communication skills for presenting research.
  • 8Proactive problem-solving and a self-starter attitude.
  • 9Commitment to safe laboratory practices, including PPE use and chemical handling.

Salary Insight

$90 - $105k per year

Location

Typeonsite
LocationBoston, Massachusetts

Required Skills

material characterizationmechanical testingdata analysisdesign of experimentsinstrumentation designbench to pilot scale‑upsafety complianceproject management
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